In the investment casting process, a wax pattern is carefully created and then coated with alternating layers of slurry and sand to form a durable shell. After the wax is removed, molten metal—such as aluminum—is poured into the cavity, producing an exact replica of the original pattern. Compared to machining, investment casting offers a cost-effective…
Aluminum cast components play a critical role in aerospace applications thanks to their high strength-to-weight ratio and superior corrosion resistance. These properties make aluminum castings a reliable, efficient, and cost-effective solution for the industry. Investment casting is frequently utilized to produce precision parts for aircraft engines, including turbine blades, compressor housings, engine mounts, and heat…
Grinding is a precise finishing process used to remove small amounts of material, ensuring exact dimensional tolerances and a smooth, consistent surface finish. Each abrasive grain on the grinding wheel acts as a tiny cutting edge, carefully shearing microscopic chips from the workpiece. With steady, controlled pressure, the wheel delivers accuracy while maintaining the integrity…
The complexity of an aluminum casting is largely determined by the method used. Through investment casting, it is possible to achieve highly detailed and complex shapes with exceptional precision. Aluminum cast walls produced using this process can be as thin as 0.4–0.75 mm. Reach out to the sales team at Integra-Cast, Inc.—a Spartan Aerospace Group…
Last week, Maria Iraheta, Risk Control Associate at CNA, visited Integra-Cast, Inc. — a Spartan Aerospace Group company — for a boiler inspection. She provided excellent feedback and valuable engagement during her visit. Maria, a U.S. Navy veteran with 22 years of distinguished service, was presented with the third ICI challenge coin by CEO John…
The Integra-Cast, Inc. – A Spartan Aerospace Group Company – Executive Team, John Buckridge and Mehdi Hakik, had the privilege of meeting with Rear Admiral Garry White (call sign “Whitey”), a Top Gun graduate and instructor, at the Saratoga Springs Camp David organized by David Deutsch. Admiral White is now the President of Excelsior Enterprises…
Are you passionate about process optimization and driving efficiency in high-precision manufacturing? Integra-Cast, Inc. (ICI), a Spartan Aerospace Group Company, is seeking an experienced and results-driven Process Engineer to join our team in New Britain, CT. In this role, you will play a key part in refining production processes, elevating product quality, and supporting capital…
Spartan Aerospace Group is currently seeking a highly organized and proactive Executive Assistant to support our CEO. This is a high-impact role where you’ll act as a trusted partner—helping the CEO stay focused, manage critical relationships, and achieve strategic goals. If you’re detail-oriented, naturally curious, and thrive in fast-paced environments, this is a unique opportunity…
Foundries rely on a range of specialized ovens to support essential processes such as drying, heating, and melting. Among these, sand core dryers—also known as mold dryers—are used to dry the core wash coating applied to sand cores. This drying step enhances the surface finish of the casting, provides thermal protection for the mold, and…
At Integra-Cast, Inc. — A Spartan Aerospace Group Company — we specialize in manufacturing aerospace components engineered for exceptional strength, durability, and precision. These parts are designed to perform reliably under the extreme demands of flight and harsh environmental conditions. Our investment casting process delivers complex geometries and intricate features with tight tolerances, offering unmatched…